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M.A.Y.A. OS: Most Advance Yet Acceptable

One Intelligent Platform for
Modern Manufacturing

Maya OS (Most Advance Yet Acceptable) is a next-generation Manufacturing ERP Software and Smart Factory Software India suite. It integrates a complete ERP for Factory operations, Industrial IoT (IIoT), WhatsApp Automation, and Self-Learning AI into one cohesive, cloud-based Factory Management System.

Available on: Web Browser iOS & Android
app.mayaos.in/factory-command-center
DEMO
Interactive Demo Sandbox — Click IoT/AI tabs or overrides to test active shifts.
OEE
0.0
+2.3% this shift
Active IoT
0
42/45 Active
AI Alerts Cleared
0
Clean operation
Pune Plant Yield vs Target
Co-Pilot Logs
Why did Extruder 4 temperature spike?
Anomalous cooling cycle: Coolant valve_7b failed at 08:42 AM. Temp rose to 78.3°C.
Open AI Co-Pilot Panel...
Spindle Speed
8,500 RPM
Optimal
Extruder Temp
78.3°C
Limit <80°C
Coolant Level
94.2%
12.4 L/min
Program: GEAR-FLANGE-V4.NC
Tool: End Mill 12mm
Feed Override: 100%
X: +12.44
Y: -84.11
CNC Logs
● OK Spindle sync active.
▲ WARN Coolant filter due 48h.
Joint Status
Synced
6 Axes OK
Payload
8.4 kg
Max: 12.0 kg
Gripper
6.2 Bar
CLOSED
Tonnage
450 Tons
Peak: 500T
Hydraulic Temp
54.2°C
Optimal
Safety Curtain
UNBROKEN
Relays armed
Hit Rate
180 hits/m
Feed synced
Die Lifetime
89.2%
Swap in 18.5k
Cycle Time
0.33s
Optimal
Conveyor Speed
1.2 m/s
Target: 1.25
Throughput
320 pcs/m
+6.5% vs last shift
Sensors
12/12 Active
No blockage
Distributor Chats
Apex Forge
Active PO query
Vital Pack Co
Stock validation
Kinetic Ind
Alert dispatched
Can you check PO #9942 dispatch logs?
Auto-Bot: Dispatch complete. Vehicle MH-12-PQ-4820 departed. Live tracking sent on WhatsApp.
Perfect, auto logs working!
Auto-bot messaging active...
AI Insights
Bottleneck Alert

Line 3 checklists delayed handover.

Cash Flow Buffer

Steel index: 42 days supply safe.

Welcome to Co-Pilot. Ask any diagnostic question (OEE, temperatures, downtime).
Work Orders
18 Runs
Balanced
Distributor Pipeline
₹2.4L
GST active
Inventory Stock
87%
Resin pending
Live Production Work-Order Streams
Work Order Machine Units Status
WO-9942 Line 2 Shear 1000 92% Done
WO-9948 Line 3 Folder 5000 45% Testing
Gateway CPU
42% Load
Optimal
Network Latency
14 ms
Stable
Active IoT Nodes
42/45
3 Nodes offline
Database Sync Log
[09:45:51] [pune-gw-01] Sync active. 48 rows in postgres.
[09:45:52] [wa-node-12] Alert PO-9942 processed.
[09:45:55] [anomaly-core] Extruder 4 heat warning triggered.
Maya AI Active
Override dispatched!
9:41
Good Morning, Demo
Siddharth Varsani
SV
Demo Sandbox Mode
OEE 87.4%
IoT Active 42/45
Revenue ₹2.4M
AI ALERT
CNC Extruder 4: Temp rising 78.3°C. Coolant valve_7b check needed.
Yield trend — Pune Plant
Auto-dispatch: Apex Forge PO-9942 sent
Factory Machines
CNC Milling #1 ● RUNNING
CNC Extruder 4 ▲ WARN
Vibration (Hz) 14.2 OK
Temperature 78.3°C HIGH
Power Draw 4.2 kW OK
6-Axis Robot ● SYNCED
Forging Press 450T/500T
WhatsApp Hub
Apex Forge
PO #9942 dispatch confirmed ✓
09:47 AM
Vital Pack Co
Stock: 5000 units validated ✓
09:31 AM
Auto Alert Sent
CNC Extruder 4 temperature warning dispatched to Supervisor.
09:45 AM
Maya AI Co-Pilot
Maya AI: Hello Siddharth. Pune plant OEE is 87.4%. CNC Extruder 4 temperature is high (78.3°C). How can I assist you?

TRUSTED BY LEADING MANUFACTURERS GLOBALLY

What is Maya OS?

A unified Manufacturing Operating System designed to run every corner of your factory. No disjointed databases. One software framework mapping complete business flow.

Centralized Operations

Track production, machine efficiency, and workforce productivity in a unified visual dashboard. Real-time updates direct from the factory floor.

Industrial IoT Integration

Hook custom Weneura hardware sensors onto legacy machinery to stream telemetry, check vibrations, power usages, and compute OEE instantly.

WhatsApp Automation

Reach dealers, vendors, and internal teams on the world's most accessible application. Track transactions, send alerts, and coordinate runs.

Full-Spectrum Enterprise Management

Traditional ERP platforms are built on outdated relational databases. Maya OS operates on a modern events-driven architecture designed to manage operations, production, workforce, inventory, sales, finance, purchases, relationships, machine performance, and business growth from a single secure login.

  • Run business operations and machinery telemetry in sync
  • Eliminate multi-vendor data synchronizations
  • Reduce dashboard complexity into unified operational streams
Maya Core
Growth
Inventory
Finance
Workforce

The Complete ERP Suite

Every module you need to run an enterprise manufacturing brand. Built clean, fully modularized, and inter-connected by design.

CRM

Manage pipeline leads, record customer logs, and predict deal closings with smart AI tagging.

See Details

Sales

Generate quotations, compute volume pricing, and issue orders instantly to the floor.

See Details
Active

POS System

Point of Sale. Real-time retail sync, offline caching, and automated receipt dispatches via WhatsApp.

See Details

Subscriptions

Automate recurring manufacturing contracts, licensing agreements, and service cycles.

See Details

Rental

Manage machinery leases, tool checkouts, returning cycles, and billing protocols.

See Details

Field Service

Coordinate maintenance runs, dispatch engineers, and monitor on-site hardware metrics.

See Details

Helpdesk

Track support queries, customer feedback, and log warranty requests.

See Details

Appointments

Provide booking portals for distributor visits, QA inspections, and audits.

See Details

Accounting

Handle double-entry accounts, sync bank lines, and generate real-time tax audits (GST compliant).

See Details

Invoicing

Automate invoicing, run periodic billing reminders, and process instant web transactions.

See Details

Expenses

Log worker fuel charges, machinery spares, and optimize corporate spend records.

See Details

Documents

Store machine manuals, certifications, bills of material, and raw material receipts.

See Details

Sign

Approve production plans and contracts with digital signature protocols (legally binding).

See Details

Approvals

Centralize corporate buy-ins, asset acquisitions, and high-value spare purchases.

See Details

Inventory

Double-entry stock management, tracking trace numbers, serials, and bin locations.

See Details

Purchase

Request quotes, match vendor bills, and schedule raw material deliveries automatically.

See Details

Warehouse

Coordinate multiple inventory facilities, layout optimization routes, and stock transfers.

See Details

Barcode

Print, scan, and track raw materials and finished lots using mobile camera or scanner systems.

See Details

Quality

Register quality alerts, control points, inspect incoming raw stock, and record fail metrics.

See Details

Maintenance

Track MTBF (mean time between failure), log repair works, and run maintenance queues.

See Details

Repair

Accept returned defect products, execute repair workflows, and calculate repair values.

See Details

MRP

Material Requirements Planning. Track bills of materials, manage routing operations, and schedule runs.

See Details

PLM

Product Lifecycle Management. Control document versions, engineering changes, and updates.

See Details
IoT Ready

IoT Connectivity

IIoT Gateway linking machine telemetry directly to inventory logs, triggering reorders based on runs.

See Details

Work Orders

Push specific production instructions, step-by-step videos, and checks to floor terminals.

See Details

Quality Control

Halt assembly lines automatically if measurements deviate from set parameters.

See Details

Maintenance IoT

Run preventative repair schedules based on sensor telemetry and vibrations.

See Details

OEE Monitoring

Calculate real-time Overall Equipment Effectiveness without manual spreadsheet inputs.

See Details

Production Planning

Use GANTT charts to balance machine capacities, schedule shifts, and optimize resource usage.

See Details

Employees

Organize employee directories, record skill cards, and track security clearance levels.

See Details

Recruitment

Publish factory job openings, analyze candidate credentials, and run onboarding programs.

See Details

Payroll

Compute variable worker payments, overtime bonuses, and tax deductions dynamically.

See Details

Attendance

Sync biometric scanners or terminal logins to calculate accurate shift hours.

See Details

Appraisal

Manage periodic performance reviews, assign training modules, and track productivity benchmarks.

See Details

Time Off

Track operator leaves, sick allocations, and manage fallback operator assignments.

See Details
Active

Monitoring

Track real-time operator allocation, productivity tracking, and station efficiency analytics.

See Details

Email Marketing

Issue newsletters, bulk pricing updates, and marketing schedules to global distributors.

See Details

SMS Marketing

Send transaction notifications, discount announcements, and alerts directly to mobile cells.

See Details

Social Marketing

Manage social channels, announce factory expansions, and track client inquiries.

See Details

Events

Coordinate distributor conventions, product webinars, and factory tours.

See Details

Survey

Distribute vendor feedback questionnaires and inspect distributor satisfaction ratios.

See Details

Live Chat

Interact with site visitors, answer queries, and qualify potential B2B buyers.

See Details

Website Builder

Easily construct customer portals, blogs, forums, and knowledge bases using drag-drop.

See Details
CNC Extruder 4 - Telemetry Stream
88.5% Utilization
Vibration (Hz)14.2 OK
Temperature78.3°C HIGH
Power Draw4.2 kW OK
Cycle Time8.4s FAST
Health Score98% OPTIMAL

Beyond ERP.
Real Factory Intelligence.

We develop custom hardware sensors and gateway modules under **Weneura Future Tech** that install directly into your factory machinery, converting legacy mechanical assets into smart IoT nodes.

Downtime Tracking
Cycle Time Tracking
Power Analytics
Live OEE Computations
Andon Control Monitoring
Machine Health Score

Your AI Manufacturing Co-Pilot

Maya AI continuously learns your plant parameters, reads shop floor contexts, and proactively helps optimize productivity and control cash flow.

  • Detects Bottlenecks & Anomaly Events

    Finds hidden losses in cycle times and flags machines operating below target speeds.

  • Forecasts Production & Delay Risks

    Utilizes custom neural networks to predict order delays based on raw stock arrival rates.

  • Predicts Maintenance Failures

    Deciphers mechanical vibration anomalies to notify operators before structural failures occur.

Maya AI Co-Pilot

Active • Powered by Weneura Logic
Hello! I am monitoring your manufacturing floor. Ask me about machine logs, delays, or production forecasts.

Manufacturing Communication
on Autopilot

Bridge the gap between your inventory floor and supply chain partners. Maya OS integrates native WhatsApp APIs to trigger alerts, verify shipments, and close orders.

Real-Time Factory Command Center

A massive single-pane interface presenting real-time machine telemetry, active work-orders, shift schedules, and financial analytics.

Extruder 1 Run
Hydraulic Press Run
Molding Unit Alert
Drill Arm Idle
Production metrics
Production Output 4,820 / 5,000 units
Plant Utilization 92.3%
Downtime Duration 12 mins
Live AI Analysis
Plant Efficiency94%
Quality Yield Ratio99.1%
Inventory Health87%
Financial Operations
Shift Profitability +₹2.4 Lakhs
Open Work Orders 18 Orders
Employee Productivity 98.4%

Industries Served

Custom sector extensions built to handle domain-specific challenges and compliance guidelines.

Measurable Manufacturing Outcomes

Maya OS is built to drive real margins. We focus on outcome analytics that directly map to your profit and loss statements.

-35%

Reduce Machine Downtime

Predictive warnings and real-time alerts allow technicians to service components during natural shifts.

+24%

Increase Production Output

Continuous AI bottlenecks detection matches operator schedules to machine cycle capacity.

-42%

Minimize Scrap & Raw Waste

Sensors notify operators instantly when production measurements fall outside tolerance bands.

Impact Summary Metrics

Operations Visibility 100%
Decision Velocity 3x Faster
Annual Cost Savings Up to ₹14 Lakhs/plant

Traditional ERP vs Maya OS

Why progressive manufacturers choose Maya OS over legacy, disconnected software platforms.

Capability
Traditional ERP
Maya OS
Core ERP Features
Sales, Finance, HR, Inventory
Available
70% feature parity
Native + Event-Driven
100% centralized
Self-Learning AI
Predictive intelligence & co-pilot
Add-on only
External plugin
Native Cognitive Co-pilot
Built-in intelligence
Industrial IoT (IIoT)
Machine telemetry & live sensors
3rd-party connectors
Manual integration
Native Edge Sensor Streams
Real-time telemetry
WhatsApp Automation
Business messaging & alerts
API subscription required
Extra cost addon
Native Messaging Gateway
Fully embedded
Predictive Analytics
Failure prediction & OEE insights
Batch reports only
Delayed reports
Real-time Wear Alerts
Live AI predictions
Unified Interface
Single command center for all ops
Disconnected portals
Siloed systems
Unified Command Center
One dashboard
Cloud Deployment
Offline sync & edge computing
Cloud or on-premise only
No edge hybrid
Cloud + Edge Hybrid
Offline-resilient

Trusted by Factory Leaders

Discover how manufacturers optimized operations, increased OEE, and eliminated delays.

"Integrating Maya OS with our legacy brass molding units was incredibly fast. Within 10 days, we were tracking live OEE metrics and catching coolant dropouts before they ruined production."

"The WhatsApp Automation in Maya OS has automated our dealer updates completely. Our sales team no longer runs query follow-ups manually. Maya AI handles inventory lookup and dispatches dispatch links."

"We had three systems running ERP, inventory, and machine logs. Syncing them was a nightmare. Maya OS combined everything into a single, clean visual command portal."

Knowledge for Modern Manufacturing

Stay updated with the latest in Smart Factories, OEE optimizations, and Industry 4.0 trends.

OEE Optimization

What is OEE? A Guide to OEE Monitoring in India

Learn how to calculate and optimize Overall Equipment Effectiveness (OEE) to maximize capacity in Indian manufacturing plants.

Read Guide
Industry 4.0

Industry 4.0 Guide for Modern Factories

A comprehensive roadmap for digitizing production lines, integrating IoT sensors, and achieving smart factory automation.

Read Guide
Enterprise Software

ERP vs MES Systems: Which is Right for Your Shop Floor?

Understand the key differences between ERP and Manufacturing Execution Systems to select the optimal control architecture.

Read Guide
Industrial IoT

Predictive Maintenance Guide for Industrial IoT

How vibration telemetry, thermal profiling, and AI analytics predict machine wear and prevent unscheduled factory downtime.

Read Guide

The Factory of the Future

Our Mission: To transform manufacturing through intelligent software, automation, robotics, AI, Industrial IoT, and centralized digital ecosystems.

Our Vision: To become the operating system powering next-generation manufacturing industries globally.

Ready to Build the Factory of the Future?

Schedule a live, personalized command-center walkthrough or request custom sensor evaluation kits.

Book a Platform Demo

Experience Maya OS running live with simulated manufacturing floor feeds.

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Request Direct Consultation

Submit details on machine layouts to get custom sensor pricing budgets.

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Frequently Asked Questions

Find key technical answers regarding hardware deployments, database synchronizations, and onboarding timelines.

Traditional ERP platforms are static database applications built to track paperwork like invoices and stock levels manually. Maya OS is a unified **Manufacturing Operating System**. It bridges ERP functionality with real-time Industrial IoT sensors, machine wear warnings, and automated WhatsApp alert protocols to run your factory dynamically from a single console.

While Maya OS runs perfectly as a pure software ERP system, integrating our custom Weneura IoT hardware sensors unlocks real-time machine telemetry. These sensors install quickly onto your CNC lines, PLC controllers, or mechanical shafts, streaming telemetry parameters directly into Maya OS dashboards.

Yes. Maya OS features complete module parity with all Odoo applications across Sales, Finance, Accounting, Warehouse, Inventory, HR, and Marketing. You can migrate your existing workflows completely and eliminate multiple monthly software invoices.

Maya AI analyzes vibration patterns, thermal profiles, and electrical currents streamed by Weneura sensors. When machine parameters deviate from trained operation baselines, Maya AI flags the anomaly, logs a maintenance order, and notifies the supervisor on WhatsApp days before the machine fails.

Yes. Maya OS utilizes official WhatsApp Business APIs. All messages are encrypted, and communications are restricted to pre-approved corporate templates or active double-opt-in dialogue logs with vendors and distributors.

Pure software ERP features can be initialized in less than 48 hours. If custom Weneura IoT sensors are required for machine integration, on-site hardware commissioning takes approximately 5 to 10 working days, depending on machine quantities.

Yes. We deploy localized edge-gateway nodes within the factory plant. If external internet connection drops, sensors continue streaming to local nodes, maintaining screen monitoring and logging logs. Data syncs back to the cloud automatically upon connection restoration.

OEE is calculated instantly based on three key ratios: Availability (operating time divided by planned production time), Performance (cycles completed divided by target runs), and Quality (passing parts divided by total output). Maya OS computes these ratios continuously using automated machine sensors.

Yes. Maya OS features built-in export modules that format financial tables and ledger registers to sync with Tally, QuickBooks, and SAP accounting systems.

We provide 24/7 dedicated support tiers. Enterprise clients receive a dedicated Account Manager, guaranteed 1-hour SLA support, and on-site hardware technician dispatches for sensor maintenance.

Yes. Maya OS features an interactive Drag-and-Drop dashboard builder. Alternatively, you can ask Maya AI to generate custom reports and charts in real-time based on natural queries.

We charge a fixed monthly or annual license fee based on the number of active plants and inventory nodes, rather than charging penalizing per-user fees, enabling scaling without software cost barriers.

Our edge gateways support all major industrial protocols, including Modbus, OPC UA, MTConnect, Ethernet/IP, Profinet, and discrete digital/analog input streams.

Our data engineers assist with database ingestion. Maya OS includes automatic import utilities for legacy XLS, CSV, and SQL databases, cleaning and deduplicating records during import.

There are no software limits in Maya OS. Meta pricing tiers apply for direct WhatsApp Business API messaging, depending on conversation categories (Utility, Marketing, or Authentication).